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The preheating system is a promising approach to decrease the axial load, improve the weld quality, and enhance the tool life during the friction stir welding (FSW) of high strength material. In the present work, conventional FSW and high-frequency induction heating-assisted friction stir welding (I-FSW) systems were used to join 3 mm thick Inconel 718 plates with a WC-10%Co tool and studied their performances. The welding was carried out at a constant rotational speed of 300 rpm, including varying traverse speeds of 90 mm/min and 140 mm/min and varying preheating temperatures (310 C, 410 C, and 700 C). The results show that good weld joints were possible at high traverse speed (i.e., 140 mm/min) using the I-FSW at low preheating temperature (i.e., 310 C). Grain refinement in the weld zone with and without preheated FSW led to improved mechanical properties. The increased size of intermetallic phases and carbide particles due to induction preheating in I-FSW was most likely to be responsible for the enhancement of the weld strength. The hardness of the stir zone was increased from 250 HV to 370 HV, and the ultimate tensile strength of the I-FSW joint reaches 740 MPa, which was 98.8% of the base material. The results also revealed that preheating affected the process temperature results lowering the axial force and frictional heat, which improved the tool life.
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Dr. Patrick C. Lee received his M.A.Sc. and Ph.D. in Mechanical Engineering from the University of Toronto in 2001 and 2006, respectively. Then he pursued Postdoctoral study in the Department of Chemical Engineering at the University of Minnesota under Prof. Chris Macosko. Dr. Lee began his professional career at The Dow Chemical Company in 2008. He was a Research Scientist in Dow's Core Research and Development organization. Dr. Lee joined the Department of Mechanical Engineering at The University of Vermont as an assistant professor in 2014, then joined the Department of Mechanical and Industrial Engineering at The University of Toronto starting July 1st, 2018. Since joining U of Toronto, he created the research platform on the lightweight composite structures. Dr. Lee has 61 research journal papers, more than 100 refereed conference abstracts/papers, 2 book chapters, and 19 filed or issued patent applications. He is the PI or co-PI on domestically and internationally awarded grants from various government agencies and industries. Among his honors, Dr. Lee received the US National Science Foundation Early Faculty Career Development Award (CAREER) in 2018, the PPS Morand Lambla award in 2018, the Hanwha Advanced Materials Non-Tenured Faculty Award in 2017, 3 "best paper" awards from the Society of Plastics Engineer (2005, 2 in 2011). He also served for ANTEC TPM&F 2019 as the Technical Program Chair.
Mr. Mohammad Ali Nikousaleh received his bachelor's and master's degree in mechanical engineering from the University of Kassel. During his bachelor thesis, he investigated the "Stereocomplication and Additivation of PLA with a twin-screw extruder". Afterward, in his master's thesis, he continued his research on the influence of UVC irradiation as a surface activation method for bisphenol A polycarbonate to improve adhesion in TP-LSR composites, which was awarded the "Ráchling Prize" at the University of Bayreuth in 2018. Parallel to his studies, he worked on various projects, enabling him to gain more experience in scientific and practical topics. His professional experience in Germany includes working experience at Dow Corning Company (Wiesbaden; Germany) and Alutrim Company (Kyritz; Germany). Since January 2020, he is a research assistant at the University of Kassel and is engaged in multi-component injection molding of liquid silicone rubber.
Dr. Avraam I. Isayev is Distinguished Professor Emeritus of Polymer Engineering at University of Akron and former Editor-in-Chief of Advances in Polymer Technology. He is a co-founding faculty member of the department. He received his Ph.D. in Polymer Science and Engineering, Institute of Petrochemical Synthesis of USSR Academy of Sciences, Moscow; M.Sc. in Applied Mathematics, Institute of Electronic Machine Building, Moscow, USSR; M.Sc.in Chemical Engineering, Azerbaijan Institute of Oil and Chemistry, Baku, USSR. Prior to joining the University in 1983, Isayev conducted research at Cornell University, Technion, USSR Academy of Sciences, and State Research Institute of Nitrogenic Industry, USSR. His research interests focus in polymer and composite processing, process modeling, rheo-optics, rheology and constitutive equations of polymers, oil products and disperse systems; the injection, co-injection, transfer, compression and gas-assisted injection molding; processing of selfreinforced or in-situ composites based on blends of flexible and thermotropic liquid crystalline polymers; decrosslinking of thermosets, devulcanization of rubbers and in-situ copolymer formation in immiscible blends with the aid of ultrasonic waves; replacement of petroleum olis in rubbers by modified soybean oils; high temperature and high performance composites and nanocomposites. Isayev has co-authored 4 editions of 1 monograph on rheology, edited or co-edited 8 books, published 274 papers in journals, 37 chapters in books, 8 papers in encyclopedias, 176 papers in conference proceedings. He holds 30 patents. He advised 49 PhD, 42 MS students and 31 postdocs and visiting scientists. He serves on editorial and advisory boards of many journals.
Katharina Hornberg was born on 01 July 1994 in Oberhausen, Germany. After graduating from high school in 2013, Ms Hornberg studied mechanical engineering at RWTH Aachen University. In 2014 and 2015, she was a member of the Formula Student Team at RWTH Aachen University, where she gained her first experience of processing plastics. She subsequently decided to specialise in plastics technology in her Bachelor's degree. In 2017, Ms Hornberg completed an internship at the injection molding machine manufacturer Arburg GmbH + Co KG and conducted her first injection molding tests there. Ms Hornberg was enthusiastic about the processing of plastics in injection moulding, so she analysed the geometric and process similarity for transferring machine-learned process knowledge in injection molding in her Bachelor's thesis. From April 2018 to May 2019, Ms Hornberg studied plastics and textile technology in the master's programme with a specialization in plastics technology to expand her expertise in the field of plastics technology and injection molding. In her Master's thesis, Ms Hornberg focused on the development of a process control strategy based on cavity pressure for injection molding. During her Master's studies, Ms Hornberg worked as a student assistant at the Institute of Plastics Processing (IKV) for the entire time. Since June 2019, Ms Hornberg works as a research assistant at the IKV in the injection molding department and is leading the process control working group. Her main area of research involves the development of new process control strategies for the injection moulding process.
Prof. Dr. Guralp Ozkoc was born in 1979 in Sinop, Turkey. He received his B.Sc. degree from Gazi University and his M.Sc. and Ph.D. (2007) degrees from the Polymer Science and Technology Department of Middle East Technical University (ODTU) in Ankara, Turkey. During his Ph.D. study, he researched as an intern-PhD at DSM in 2005 in The Netherlands. His Ph.D. thesis was on the "processing and characterization of short glass fiber and nanoclay reinforced ABS/PA6 blends". He also focused on the dispersion characteristics of nanoclays and polymer phases of ABS and PA6 concerning microcompounding conditions. After his Ph.D. graduation, he started as an Assistant Professor at Kocaeli University (KOU), Department of Chemical Engineering, in 2007. He founded the Plastics and Rubber Technology Research Group in 2008 at KOU, where 50+ MSc and Ph.D. students are actively conducting research. He supervised more than 35 M.Sc. and 15 Ph.D. theses in the last ten years. Furthermore, he chaired the Polymer Science and Technology Graduate Program for seven years, from 2011 to 2018. In 2019, he was promoted to a full-professorship position at Kocaeli University. In September 2020, he moved to The Netherlands to research additive manufacturing of polymer composites at TNO-Brightlands Material Center as a senior researcher. After working in this position for one year, he departed to Xplore Instruments BV/The Netherlands as Chief Technology Officer and General Manager. In 2021, Dr. Ozkoc started as a contract professor at Istinye University Department of Chemistry. He holds six patents and is the author of many international scientific papers and proceedings. Dr. Guralp Ozkoc's research interests are polymer compounding, polymer blending, composites and nanocomposites, elastomeric/rubber compounds, and biodegradable and biomedical materials.
Bachelor degree in mechanical engineer at the National University of Colombia. Master degree in Simulation Sciences at the RWTH-Aachen. Currently, research assistant and PhD. candidate at the Institute for Plastic Processing at the RWTH (IKV). Research experience in computational mechanics of fiber reinforced plastic and fatigue. 2ff7e9595c
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